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//Why should you use chain conveyors in the production process?

Why should you use chain conveyors in the production process?

The chain conveyor system was born about 200 years ago to transport farmers’ goods from the port to ships for sale. The device works by using a chain as a pulley system to support the loading and unloading of materials. This system is suitable for transporting heavy, difficult-to-transport products. 

The article below will help you answer questions related to chain conveyors such as detailed structure, price, classification, … And introduce reputable, genuine chain conveyor suppliers.

What are the main components of a chain conveyor?

The chain conveyor has a fairly simple structure, consisting of 4 main parts: Frame & support system, chain conveyor belt, controller, and motor.

  • Frame & support system: Usually made of powder-coated steel or 304 stainless steel with a thickness of 2-5mm. The larger the thickness, the greater the load capacity, helping to ensure a sturdy and stable loading speed for the entire system.
  • Chain conveyor belt: This is the main transmission part, it is made of chain links linked together. The belt surface can be made of plastic or stainless steel depending on the working environment.
Chain conveyor belt

Chain conveyor belt

  • Controller: The controller integrates a PLC touchscreen for easy management and remote monitoring of the production process. There are also sensor buttons, indicator lights, and speed control buttons.
  • Motor: Gear motor with capacity depending on transmission speed such as 0.75KW, 1.2KW,…
  • Some other parts: Feed hopper, heat drying powder set, lighting,…
Detailed structure of chain conveyor

Detailed structure of chain conveyor

How many types of chain conveyors are there?

Chain conveyors are widely used in factories because of their efficiency and convenience. To meet the needs of each customer, chain conveyors are divided into many different types with different functions

Plastic chain conveyors

  • This is one of the most commonly used conveyor systems. With a simple design, easy to install and transport on many different types of terrain
  • Plastic chain conveyors are often used in the food, beverage, pharmaceutical, and light and medium industries. Where environmental conditions require cleanliness and no pollution.
Plastic chain conveyors

Plastic chain conveyors

Stainless steel chain conveyors

  • The conveyor is designed with a chain conveyor made of stainless steel (stainless steel 304) that can withstand high abrasion. The stainless steel mesh surface can withstand high temperatures, outstanding with effective anti-corrosion and rust resistance.
  • Stainless steel chain conveyors are often used in harsh environments: Wood, soil, cement, bricks, stones, ores, etc. They are also very suitable for transporting frozen products.
Stainless steel chain conveyors

Stainless steel chain conveyors

Wooden chain conveyors

  • The conveyor is made of sturdy wooden bars, providing stability and durability. To ensure maximum performance, only carefully treated natural wood is used. These wooden bars have been soaked in a fire-retardant solution, ensuring abrasion resistance and high-temperature resistance.
  • Wooden chain conveyors are often used to transport cosmetics, food, cartons, etc.
Wooden chain conveyors

Wooden chain conveyors

What is the difference between a chain conveyor and a belt conveyor? 

Currently, chain conveyors and belt conveyors are the two most commonly used types in factories. Each type has its advantages and limitations, suitable for different purposes. Understanding these characteristics will help businesses optimize production processes and save costs. Let’s learn more about the differences between chain conveyors and belt conveyors. 

Function

  • Belt conveyors are suitable for transporting bulk materials, raw materials, granules, etc.
  • Chain conveyors are more durable, so they are suitable for transporting heavy materials, corrosive materials, high temperatures, etc.

Cost

  • Belt conveyors cost around $5,000 – $10,000
  • Chain conveyors cost around $10,000 – $15,000

Maintenance

  • Belt conveyors are easier to maintain because of their simple construction and the belt is less susceptible to wear and tear over time.
  • Chain conveyors need to be inspected regularly for wear and tear because the chain is subjected to greater impact from heavy goods.

By understanding these differences, businesses can choose the right conveyor system based on their specific needs, optimizing both performance and efficiency.

Compare the difference between chain conveyors and belt conveyors

Compare the difference between chain conveyors and belt conveyors

Are chain conveyors expensive or cheap?

The price of automatic vertical conveyor lines on the market usually fluctuates between $10,000 – $15,000. However, this price can still change depending on several factors such as:

  • Brand: Each brand may have different prices, depending on pricing policies, operating costs, and accompanying services.
  • Goods: Each type of goods will be suitable for a different type of chain conveyor. Businesses need to determine what they are trading to make the most accurate choice. 
  • Chain conveyor size: For factories with large capacity, a large conveyor size is needed to optimize the transportation process. The larger the size, the higher the price.

To know the exact price of vertical conveyor lines at present, you should contact the suppliers directly for advice and specific quotes.

Chain conveyor price

Chain conveyor price

Where to buy a chain conveyor at the best price?

If you are uncertain about where to purchase vertical conveyor belts, DNC Automation is an excellent option for you. Many customers have trusted DNC to provide automation solutions in the production process and have had positive experiences because: 

  • DNC is a leading technology, automation, and engineering company in Malaysia with over 15 years of experience in the field of automation
  • System integration machinery, Internet of Things (IoT), Industry 4.0, and WinCC Scada System
  • Diverse designs and sizes are suitable for many domestic and foreign houses. The equipment is 100% genuine and imported from Malaysia.

Please contact us via the hotline below if you have any questions about the product, we are happy to answer you!

 

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